西格数据 TMS刀具监控系统 V3.12.7版本发布

西格数据刀具监控系统（Tool Monitoring System，TMS）V3.12.7版本正式发布！

TMS刀具监控系统V3.12.7版本

发布背景

为了更好地适配AMS系统，并实现系统的深度融合，西格数据产品团队特进行了此版本升级。本次升级显著增强了数据采集的兼容性，同并在看门狗模块中成功嵌入了对IOT数据采集进程的监控机制，进一步提升了系统的稳定性和可靠性。

TMS刀具监控系统V3.12.7版本

监控原理图

刀具监控系统（Tool Monitoring System，TMS）是一种针对精密加工过程中刀具状态监控和管理的解决方案，该系统通过边缘传感器收集数据，并利用智能算法分析这些数据，以实时监控刀具状态，断刀、崩刃智能诊断，并实现停机控制，真正意义上做到预测刀具寿命，帮助企业在生产过程中对停机换刀的处理更加游刃有余，避免因崩刃断刀而造成的设备损坏与产品质量损失！

TMS刀具监控系统V3.12.7版本

更新点

3.1“看门狗模块”功能优化

为保障数据采集不断链，看门狗模块增加IOT数采进程监控，一旦进程异常终止，自动重启，确保了数据采集的连续性与系统稳定性。

3.2“刀具列表”功能优化

为适应机床多通道加工场景的需求，针对刀具列表功能进行了优化，在程序号的筛选框中增加了“所有”筛选条件，实现一键全览刀具信息，大幅提升多通道管理效率及用户操作体验。

3.3“silce样本表删除规则”功能优化

针对silce样本表删除规则进行优化，实现DIL按配置文件自动清除slice DB记录，支持自定义上限阈值和删除条数，灵活适配不同用户的数据存储需求，提升系统管理效率。

西格数据刀具监控系统（Tool Monitoring System，TMS）是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件，通过采集主轴电流（负载）等30维度+数据信号，结合自学习算法和行业多年经验数据沉淀，实现刀具磨损、崩刃、断刀的精准监控，并自动报警停机，避免因刀具导致的批量报废！有效提高刀具寿命30%以上！

西格数据刀具监控系统适配范围:

■ 适用机床类型：加工中心、龙门、车床、车铣复合等多种机床切削场景；

■ 适用加工工艺：大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型；

>>查看TMS刀具监控系统介绍<<

SIGER CNC Cutting Tool Monitoring System V3.12.7 Version Released

SIGER CNC Cutting Tool Monitoring System V3.12.7 Version Officially Released

CNC Cutting Tool Monitoring System (TMS) V3.12.7 Version

Release Backgroundund

In order to better adapt to the AMS system and realize the deep integration of the system, the SIGER product team has carried out this version upgrade. The upgrade significantly enhances the compatibility of data acquisition, and successfully embeds the monitoring mechanism of IOT data acquisition process in the watchdog module, which further improves the stability and reliability of the system.

CNC Cutting Tool Monitoring System (TMS) V3.12.7 Version

Monitoring schematic diagram

The Tool Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.

CNC Cutting Tool Monitoring System (TMS) V3.12.7 Version

Update function points

3.1 “Watchdog Module” Function Optimization

In order to ensure that the data collection is not chained, the watchdog module increases the monitoring of the IOT process, and restarts the process automatically once it is terminated abnormally, which ensures the continuity of the data collection and the stability of the system.

3.2 Optimization of “Tool List” function

In order to meet the needs of multi-channel machining scenarios, the tool list function has been optimized by adding the “All” filter condition in the filter box of the program number, so as to realize a one-click overview of the tool information, which greatly improves the efficiency of multi-channel management and the user's operation experience. Optimization In order to meet the needs of multi-channel machining scenarios on machine tools, the tool list function is optimized.

3.3 Optimization of “silce sample table deletion rules” function

Optimizes silce sample table deletion rules to realize DIL automatically clears slice DB records according to the configuration file, and supports customizing the upper limit threshold and the number of deletion entries, which can flexibly adapt to the data storage needs of different users and improve the efficiency of system management.

SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!

Scope of adaptation of SIGER Tool Monitoring System:

■ Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.

■ Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.

■ Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).

If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp：+86 189 6235 3927

WeChat：189 6235 3927

>>View the introduction of Tool Monitoring System<<