西格数据 TMS刀具监控系统 V3.13.1版本发布


西格数据刀具监控系统(Tool Monitoring System,TMS)V3.13.1版本正式发布!






01
TMS刀具监控系统V3.13.1版本

发布背景

  为了提升加工件数统计的灵活性和工艺配置的便捷性,西格数据产品团队特进行了此版本升级。本次升级针对加工件数源新增使用寿命的计数方式,另外,无NC配置新增工艺清单设置功能,帮助企业优化生产准备流程。




02
TMS刀具监控系统V3.13.1版本

监控原理图

  刀具监控系统(Tool Monitoring System,TMS)是一种针对精密加工过程中刀具状态监控和管理的解决方案,该系统通过边缘传感器收集数据,并利用智能算法分析这些数据,以实时监控刀具状态,断刀、崩刃智能诊断,并实现停机控制,真正意义上做到预测刀具寿命,帮助企业在生产过程中对停机换刀的处理更加游刃有余,避免因崩刃断刀而造成的设备损坏与产品质量损失!




03
TMS刀具监控系统V3.13.1版本

更新点   

3.1“功率传感器采集质量监控”功能新增

数采配置功能升级,新增功率传感器采集质量实时监控的功能,以500ms为窗体步长滑动监控,若丢点超5%即判定异常并报警。帮助企业及时发现问题,保障数据质量,提升系统可靠性。



3.2“保留最后一次筛选结果”功能新增

为提升交互流畅度,新增保留最后一次筛选结果功能。用户从二级页面返回时无需重新筛选,既节省时间又提高效率。以监控列表为例,进入“断刀配置”页面再返回时,能够保留原先的筛选结果,确保快速回到先前状态,操作性更连贯,提升操作效率。


   西格数据刀具监控系统(Tool Monitoring System,TMS)是针对精密加工行业在刀具使用过程中的难点为客户量身打造的一款刀具状态监测软件,通过采集主轴电流(负载)等30维度+数据信号,结合自学习算法和行业多年经验数据沉淀,实现刀具磨损、崩刃、断刀的精准监控,并自动报警停机,避免因刀具导致的批量报废!有效提高刀具寿命30%以上! 


西格数据刀具监控系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、无NC场景等多种工艺类型;

■ 适用加工方式:车削加工|铣削加工|钻孔|攻丝|齿面加工|曲面等多种粗加工、精加工场景(加工量不低于10丝)

                             

>>查看SIGER TMS刀具监控系统介绍<<

 SIGER CNC Cutting Tool Monitoring System V3.13.1 Version Released

SIGER CNC Cutting Tool Monitoring System V3.13.1 Version Iterative Released.






01
CNC Cutting Tool Monitoring System (TMS) V3.13.1 Version

Release Backgroundund

In order to improve the quality of data collection and the smoothness of interaction, the SIGER Data product team has specially upgraded this version. This upgrade adds real-time monitoring of power sensor collection quality, which can detect problems in time to ensure data quality; in addition, a new function of retaining the last screening result is added to save user screening time and improve system operation efficiency.




02
CNC Cutting Tool Monitoring System (TMS) V3.13.1 Version

Monitoring schematic diagram

The Tooling Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.




03
CNC Cutting Tool Monitoring System (TMS) V3.13.1 Version

Update function points

3.1 "Power sensor acquisition quality monitoring" function added

The data acquisition configuration function has been upgraded, and the function of real-time monitoring of power sensor acquisition quality has been added. The window step length is 500ms for sliding monitoring. If the loss of points exceeds 5%, it will be judged as abnormal and an alarm will be issued. Help enterprises to find problems in time, ensure data quality, and improve system reliability.



3.2 "Keep the last filter result" function added

In order to improve the smoothness of interaction, the function of keeping the last filter result is added. Users do not need to re-filter when returning from the secondary page, which saves time and improves efficiency. Taking the monitoring list as an example, when entering the "Broken Blade Configuration" page and returning, the original filter results can be retained, ensuring a quick return to the previous state, more consistent operation, and improved operation efficiency.


SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!


Scope of adaptation of SIGER Tool Monitoring System:

  • ■  Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.
  • ■  Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.
  •   Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).


If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


>>View the introduction of SIGER Tool Monitoring System<<

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