西格数据 AMS自适应加工系统 V1.3.2版本发布 精准把控加工节奏!


西格数据自适应加工系统(Adjust Machining System,AMS)V1.3.2版本正式发布!






01
AMS自适应加工系V1.3.2版本

发布背景

  为满足钻孔加工灵活调控进给的需求,西格数据产品团队特进行AMS自适应加工系统的迭代升级。该版本新增“基准功率判断”功能,依基准功率合理调控进给;另外,在前端页面新增“切分设置”功能,快速完成相关配置;帮助企业精准把控加工节奏,提升生产效率。




02
AMS自适应加工系统V3.1版本

优化原理图

  自适应加工系统(Adjust Machining System,AMS)是一种通过实时监控加工过程,结合加工数据和自适应调整技术,优化加工效率的智能控制系统。该系统能够实时采集设备运行数据,动态调整加工参数,在确保加工质量的同时提升生产效率。广泛应用于精密加工和智能制造领域,帮助企业实现无人化生产和智能化管理。




03
AMS自适应加工系统V3.1版本

更新点   

3.1“基准功率判断”功能增加

为了满足钻孔加工灵活调控进给的需求,新增基准功率参数设置功能,依据设定基准功率判断是否调整进给,若功率低于基准线时,进给量不提升,有效规避空走刀撞风险;用户通过配置文件,轻松切换进给调控模式,助力企业精准把控加工节奏。



3.2“切分配置”功能优化

为了便于用户调整切分参数,在前端页面新增“切分设置”功能,快速完成相关配置,帮助企业提高工作效率。


   西格数据自适应加工系统(Adjust Machining System,AMS)通过恒转速变进给的方式,实现减少空行程时间、确保质量的条件下提高进给率缩短节拍,从而实现加工效率优化,减少CT节拍时间;

   SIGER AMS自适应加工系统基于实时监控技术与智能调整算法,实现机床主轴功率实时调整,结合切削过程工艺学习,自动将主轴进给倍率调整至最佳参数。同时AMS自适应加工系统针对特定的刀具和零件材料,结合对应刀具工艺负载设定上限,在加工过程中出现负载较大的工况下,则会自动减少进给速度,确保加工过程的质量稳定与安全;


西格数据 AMS自适应加工系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、精/粗加工等多种工艺类型(背吃刀量不低于10丝);

■ 适用加工方式:车削|铣削|钻孔|攻丝|齿面|曲面等多种粗加工、精加工场景;

                             

>>查看SIGER AMS自适应加工系统<<

 SIGER Data Adjust Machining System V1.3.2 Iteration Released

Accurately Controlling the Machining Rhythm!

SIGER Data Adjust Machining System V1.3.2 Version Iterative Released,accurately controlling the machining rhythm!






01
Adjust Machining System  (AMS) V1.3.2 Version

Release Backgroundund

In order to meet the needs of flexible feed control in drilling processing, the SIGER Data product team has specially upgraded this version. This version adds a new "benchmark power judgment" function to reasonably control the feed according to the benchmark power; in addition, a new "slicing setting" function is added to the front-end page to quickly complete the relevant configuration; helping enterprises to accurately control the processing rhythm and improve production efficiency.




02
Adjust Machining System  (AMS) V1.3.2 Version

System Schematic Diagram

Adjust Machining System (AMS) is an intelligent control system that optimizes machining efficiency by real-time monitoring of the machining process, combining machining data and adaptive adjustment technology. The system can collect equipment operation data in real time, dynamically adjust machining parameters, and improve production efficiency while ensuring machining quality. It is widely used in the fields of precision machining and intelligent manufacturing, helping companies achieve unmanned production and intelligent management.




03
Adjust Machining System  (AMS) V1.3.2 Version

Update Function Points

3.1 New "Benchmark Power Judgment" Function

In order to meet the needs of flexible feed control in drilling processing, a new benchmark power parameter setting function is added to determine whether to adjust the feed based on the set benchmark power. If the power is lower than the benchmark, the feed amount will not be increased, effectively avoiding the risk of empty tool collision; users can easily switch the feed control mode through the configuration file, helping enterprises to accurately control the processing rhythm.



3.2 Optimized "Segmention Configuration" Function

In order to facilitate users to adjust segmentation parameters, a new "Segmentation Settings" function is added to the front-end page to quickly complete relevant configurations and help enterprises improve work efficiency.


SIGER Data’s Adjust Machining System (AMS) uses a constant speed variable feed method to reduce idle travel time, increase feed rate and shorten cycle time while ensuring quality, thereby optimizing machining efficiency and reducing CT cycle time.


The SIGER Data’s Adjust Machining System (AMS)  is based on real-time monitoring technology and intelligent adjustment algorithms to achieve real-time adjustment of the machine tool spindle power, and automatically adjust the spindle feed rate to the optimal parameter in combination with cutting process learning. At the same time, the AMS adaptive machining system sets an upper limit for specific tools and part materials, combined with the corresponding tool process load. When a large load occurs during the machining process, the feed speed will be automatically reduced to ensure the quality stability and safety of the machining process.



Scope of adaptation of SIGER Data’s Adjust Machining System:

  • ■  Applicable machine tool types: machining center, gantry, lathe, turning and milling compound and other machine tool cutting scenarios.
  • ■  Applicable processing technology: large-scale repeated processing, large-scale nested process processing, small-scale processing, fine/rough processing and other process types (back cutting amount is not less than 10 wires).
  •   Applicable processing methods: turning|milling|drilling|tapping|tooth surface|curved surface and other rough processing and fine processing scenarios.


If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


>>View the introduction of SIGER Adjust Machining System<<

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